Laser cleaning machine: a new change in cleaning in multiple fields
Release time:
2022-01-10
In the vast field of industrial manufacturing and maintenance, cleaning technology has always been a crucial link.
In the vast field of industrial manufacturing and maintenance, cleaning technology has always been a crucial link. With the continuous innovation of technology, laser cleaning machines, with their unique advantages, are gradually becoming the preferred solution for cleaning operations in various industries, bringing new changes to the production and maintenance of many terminal products.
Metal processing industry: Helping parts and components to be cleaned and upgraded
During the metal processing process, impurities such as oil, rust, and oxide layer often remain on the surface of parts, seriously affecting subsequent processing and product quality. A large automotive parts manufacturing company uses traditional chemical cleaning methods when producing engine crankshafts. Not only is the cleaning cost high, but the residual chemicals will cause corrosion problems in subsequent processing. After introducing our laser cleaning machine, oil and rust can be quickly and thoroughly removed without damaging the surface of the crankshaft. Moreover, the automated integration function of laser cleaning enables it to be seamlessly connected to the production line, greatly improving production efficiency and saving a lot of cleaning costs and losses caused by defective products every year. In terms of mold manufacturing, a well-known mold factory reported that in the past, it took a lot of time to disassemble the mold to clean the mold, and it was necessary to rinse and dry it multiple times after soaking and cleaning with chemical agents. Using our laser cleaning machine, the mold can be cleaned directly when it is installed. The mold release agent and residual plastic on the mold surface can be removed in just a few minutes. The mold cleaning cycle is shortened from several hours to less than half an hour, which greatly improves the turnover efficiency of the mold.
Cultural Relics Protection Field: Opening a New Chapter in Cultural Relics Cleaning
Cultural relics are witnesses of history, and their surface cleaning and protection must be done with great care. When a Tang Dynasty bronze Buddha statue was repaired in a museum, the surface of the statue was covered with thick dirt and harmful rust. Traditional physical and chemical cleaning methods are risky and may damage cultural relics if not handled with care. Our laser cleaning machine, with its environmentally friendly and pollution-free, flexible operation, accurately adjusts the cleaning parameters according to the material and degree of rust of the Buddha statue. After weeks of meticulous cleaning, it successfully removes the dirt and rust layer, allowing the Buddha statue to regain its former glory. At the same time, it retains the historical traces and artistic value of the cultural relics to the maximum extent, providing safe and reliable technical support for cultural relics protection.
Electronic manufacturing industry: ensuring the cleanliness of precision electronic components
The electronic manufacturing industry has extremely high requirements for the cleanliness of components, and even tiny impurities may cause electronic products to malfunction. A well-known mobile phone motherboard manufacturer often encounters short circuit problems caused by residual moisture when using traditional water washing processes to clean motherboards, and the defective rate is as high as 5%. After switching to our laser cleaning machine, it can efficiently remove impurities such as flux and dust on the surface of the motherboard without any damage to the precision electronic components on the motherboard. Through automated integration, high-speed and batch cleaning is achieved, and the yield rate of mobile phone motherboards has increased to more than 98%, effectively reducing production costs and improving product market competitiveness.
Aerospace field: protecting key aircraft components
Aircraft components in the aerospace field are in extreme environments for a long time, and a large amount of dirt, coating aging, etc. will accumulate on the surface. When an airline was maintaining aircraft engine blades, it found that traditional high-pressure water jet cleaning and chemical cleaning methods were difficult to completely remove dirt from the complex structure inside the blades, and it was easy to cause damage to the blade surface, affecting its aerodynamic performance. After using our laser cleaning machine, using its non-contact cleaning characteristics, it can penetrate deep into the blades and accurately remove dirt and aging coatings. The performance of the blades after cleaning is effectively restored, which greatly extends the service life of the engine blades and ensures the safe operation of key aircraft components.
The laser cleaning machine has shown great application value in many fields due to its excellent performance. With the continuous advancement of technology and the continuous expansion of application scenarios, our company will continue to innovate and provide better quality and more efficient laser cleaning solutions for various industries, and jointly promote the high-quality development of the industry.
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